Khadi Manufacturing Process – Sewagram Khadi. How khadi is made?
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Khadi Manufacturing

Farm to Fabric

8 stages from farm to fabric

Khadi Manufacturing at Sewagram Khadi

All our fabrics are 100% pure cotton that is Hand-spun, Hand-Woven, Hand-Dyed & Hand-Printed which is termed as “Khadi” (pronounced Khādī). Khadi was launched in 1920 as a peaceful weapon in the freedom movement of India by Mahatma Gandhi.

At Sewagram Khadi, we still draw inspiration from this great man who was the chief creator, chief promoter and chief marketer of this great freedom fabric.  

At Sewagram Khadi, we start with picking only the best pure Khadi from states of West Bengal, Bihar, Gujarat, Maharashtra & Andhra Pradesh in India.

The entire process of Khadi Manufacturing uses less electricity and is 100% very Eco-Friendly.
Raw Cotton Sewagramkhadi

Stage 1: Raw Cotton

Raw cotton from the farm is collected at one place and bought at the place of manufacturing.

Ginning / Cleaning Process Sewagramkhadi

Stage 2: Ginning / Cleaning

From the field, seed cotton moves to nearby gins for separation of lint and seed. The cotton first goes through dryers to reduce moisture content and then through cleaning equipment to remove foreign matter

Carding / Slivers Process Sewagramkhadi

Stage3: Carding / Slivers

Carding is a mechanical process that disentangles, cleans and intermixes fibres to produce a continuous web or sliver suitable for subsequent processing. This is achieved by passing the fibers between differentially moving surfaces covered with card clothing.

Spinning / Reeling Process Sewagramkhadi

Stage 4: Spinning / Reeling

Cotton-spinning machinery refers to machines whichprocess (or spin) prepared cotton roving into workable yarnor thread.

Warping Process Sewagramkhadi

Stage 5: Warping

Muslin Khadi warping process for weaving fabric before need warping to ready weaving.

Weaving Process Sewagramkhadi

Stage 6: Weaving

The yarns from the bobbins are taken for the warping process and placed on the looms. By the knotting process the loaded warp beams are loaded on to the looms

Dyeing Process Sewagramkhadi

Stage 7: Dyeing

Dyeing is the process of adding color to textile products like fibers, yarns, and fabrics. Dyeing is normally done in a special solution containing dyes or natural colors.

printing process sewagramkhadi

Stage 8: Printing

Khadi printing is usually carried out on a dyed fabric with a paste containing a white opaque pigment like Ti02, thus producing a white effect on a coloured ground. By adding a colour pigment, a coloured khadi effect can be obtained.

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